Key benefits
- Small particle size
- Stable emulsion
- Low utility consumption
- Noise <78 dB(a)
- Customisation
- Hygienic design
- Ease of maintenance
- CAPEX & OPEX optimised
- EHEDG, EC 1935 and CE marked
Equipment details
Design
Designed in Denmark according to EHEDG, EC 1935 (food contact materials) and CE marked. The MixSing Standard high shear mixer is a cost-effective high shear mixer solution for low viscosity recombined homogenous products. Low viscosity products can be pumped with a centrifugal pump.
The high shear mixer is bottom mounted and designed to obtain the required flow to maintain a homogenous product and to create a vortex ensuring that the ingredients are sucked into the liquid. Dosing of ingredients (powders and liquids) takes place from the tank top, either manually through the manway, or automatically with a conveying system.
Using the latest CFD technologies and 3D design tools, the mixer has been optimised to achieve low utility consumptions and noise emissions below 78 dB(a). A 160 mm diameter high shear unit tested on water at 2,600 rpm resulted in a 75 dB(a) noise emission. Further, material choice and strength have been evaluated and documented by Finite Element Analysis (FEA) and PV Elite®.
To achieve a cost-effective service, the mixer is designed using globally available quality components from OEM suppliers. Brands can be adapted to local requirements.
Operation
Through the large diameter manway, ingredients are dosed into the mixer on the liquid surface manually, or by automatic ingredients dosing systems. The vortex created by the high shear mixer unit sucks the ingredients into the mixing system, where the particle size is reduced (homogenised) to create a stable emulsion.
The MixSing Standard can be supplied both as batch, in-line (multi-pass system), or continuous (single-pass system) production mode.
Customisation
Fully flexible in design – although the MixSing Standard is designed based on industry-leading experience – your customisation requirements can be incorporated. To the extreme, we can customise everything to accommodate your specific needs (batch size, brands, materials, CIP etc.).
In the basic version, the MixSing Standard is supplied without a control system and MCC; however, upon request, a fully standalone system can be designed and supplied.
Service
The MixSing Standard mixer is designed for ease of maintenance by using globally available quality components from OEM suppliers, which means that service can be carried out by local teams. The extended height below the mixer system allows for a pallet jack to remove the motor and the high shear mixer unit.
