Key benefits
- Stable emulsion
- Perfect dispersion of powders
- Low incorporation of air
- Noise <78 dB(a)
- Low utility consumption
- Hygienic design
- Ease of maintenance
- CAPEX & OPEX optimised
- EHEDG, EC 1935 and CE marked
Equipment details
Design
Designed in Denmark according to EHEDG, EC 1935 (food contact materials) and CE marked. The MixSing Vacuum high shear mixer is a cost-effective high shear mixer solution for low viscosity recombined homogenous products. Low viscosity products can be pumped with a centrifugal pump.
The mixer is designed for pneumatical dosing of powders below the liquid surface by the vacuum system. This allows for handling of powders in a separate, dry room.
The vacuum system on the mixer lowers the amount of incorporated air in the final product.
Using the latest CFD technologies and 3D design tools, the mixer has been optimised to achieve low utility consumptions and noise emissions below 78 dB(a). A 160 mm diameter high shear unit tested on water at 2,600 rpm resulted in a 75 dB(a) noise emission. Further, material choice and strength have been evaluated and documented by Finite Element Analysis (FEA) and PV Elite®. Designed for a full vacuum to +0.5 bar(g) pressure according to EN 13445 part 3 as a non-certified pressure vessel
To achieve a cost-effective service, the mixer is designed using globally available quality components from OEM suppliers. Brands can be adapted to local requirements.
Operation
Pre-batching of powders takes place in a separate, dry room. From here, the powders are conveyed pneumatically into the vacuum mixer. In the high shear mixer, the particle size of the emulsion is reduced (homogenised) to create a stable emulsion. Minor speciality ingredients are added by separate and dedicated minor ingredients hoppers.
The MixSing Vacuum can be supplied both as batch, inline (multi-pass system), or continuous (single-pass system) production mode.
Customisation
Fully flexible in design – although the MixSing Vacuum is designed based on industry-leading experience – your customisation requirements can be incorporated. To the extreme, we can customise everything to accommodate your specific needs (batch size, brands, materials, CIP etc.).
In the basic version, the MixSing Vacuum is supplied without a control system and MCC; however, upon request, a fully standalone system can be designed and supplied.
Service
The MixSing Vacuum is designed for ease of maintenance by using globally available quality components from OEM suppliers, which means that service can be carried out by local teams. The extended height below the mixer system allows for a pallet jack to remove the motor and the high shear mixer unit.
