ApplicationsHomeEquipmentMixSing Shear

MixSing Shear

Liquid shear mixing pump for dairy, beverage, and personal care applications

Cost effective high shear mixing pump with homogenisation effect for manufacturing of an emulsion and particle reduced homogenous products with low viscosity.

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Key benefits

  • Small particle size
  • Stable emulsion
  • Noise <78 dB(a)
  • Low utility consumption
  • High outlet pressure
  • Hygienic design
  • Ease of maintenance
  • CAPEX & OPEX optimised
  • EHEDG, EC 1935 and CE marked

Equipment details

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Design

Designed in Denmark according to EHEDG, EC 1935 (food contact materials) and CE marked. The MixSing Shear – high shear mixing pump – is a cost-effective high shear mixer solution for primarily low-viscosity products. High-viscosity products are possible when feeding the MixSing Shear by means of a positive pump. Low-viscosity products can be pumped with a centrifugal pump.
The high shear mixing pump is designed as a standard centrifugal pump and will have a similar performance in terms of pressure and flow and the homogenisation effect.
The mixing pump has been optimised using the latest CFD technologies and 3D design tools to achieve low utility consumption and noise emissions below 78 dB(a). A 160 mm diameter high shear unit tested on water at 2,600 rpm resulted in a 75 dB(a) noise emission.
To achieve a cost effective service, the mixer is designed using globally available quality components from OEM suppliers. Brands can be adapted to local requirements.

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Operation

In a continuous operation, the strong suction created by the centrifugal forces of the impeller draws liquid and solid ingredients into the MixSing Shear, where they are propelled towards the stator ring. The high shear forces in the opening between the impeller and stator “break down” the individual ingredients and create a mixed product.

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Customisation

Fully flexible in design – although the MixSing Shear is designed based on industry-leading experience – your customisation requirements can be incorporated. To the extreme, we can customise everything to accommodate your specific needs (brands, materials, dimensions etc.). The MixSing Shear is supplied as a single unit; however, upon request, a fully standalone system can be designed and supplied.

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Service

The MixSing Shear pump is designed for ease of maintenance by the mixing head (impeller and stator) being installed outside the pump house. This means service can be carried out by local teams.

Application examples for MixSing Shear

Personal care

Gels

Creams

Soap

Shampoo

Lotions

Beverage

Sugar dissolvers

Syrup preparation

Stabiliser blends

Juices & nectars

Smoothies

Dairy

Recombined milk

Flavoured milk

Ice cream

Non-dairy creamer

Condensed milk

Sweetened condensed

Prepared food

Sauces

Mayonnaise

Mustards

Ketchup

Dips

Salad dressings

Fruit preparations

Hummus

Puree

Is your application missing on the list?

The list above only represents a selection of applications that can be processed on this mixer. Contact us to hear about your options.

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Components

Selected for optimal performance and durability. Generally from leading parts suppliers with local availability of parts. Customisation is possible for site-specific preferences.

Technical specification

Typical values for each model are shown in the table

Unit 20 40 80
Power installed kW 5.5 7.5 11
Service water l/h 60 60 60
Dimensions HxWxD m 0.6 x 0.6 x 0.7 0.6 x 0.6 x 0.8 0.6 x 0.6 x 0.9
Shipping weight kg 125 130 150
Shipping volume 0.5 0.5 0.5

*customisation/products can alter values

Downloads

MixSing Master Brochure

PDF

5.93 MB

Download
MixSing Shear data sheet

PDF

2.76 MB

Download
Innovation Centre

PDF

0.33 MB

Download
Smoothies

PDF

0.52 MB

Download

Innovation center

Trial your products before scaling up production

Run your tests at the TPS innovation centre in Denmark or conduct tests at your own facility with our pilot equipment.

Get a quote

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If you are looking for a specific application or type of equipment, reach out to us.

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